IE Intern

Orientasi perusahaan dan pengenalan lingkungan kerja. Pengenalan proses manufaktur garmen. Fungsi dan peran Departemen Industrial Engineering. Analisis alur proses produksi. Dasar-dasar proses sewing (jahit). Pengenalan istilah-istilah produksi. Keselamatan dan Kesehatan Kerja (K3). Standard Operating Procedure (SOP) produksi. Dokumen-dokumen produksi. Dasar-dasar Lean Manufacturing.

Konsep Time Study. Konsep Motion Study. Metode pengukuran waktu kerja menggunakan stopwatch. Performance Rating. Allowance (kelonggaran waktu kerja). Perhitungan SMV/SAM (Standard Minute Value/Standard Allowed Minute). Work Sampling. Analisis pekerjaan menggunakan video. Validasi standar waktu kerja. Pengukuran produktivitas kerja.

Konsep dasar Line Balancing. Perencanaan kapasitas produksi. Pengaturan alokasi operator. Penyusunan Skill Matrix operator. Process Mapping. Perbaikan layout produksi. Analisis bottleneck proses produksi. Pengendalian Work In Process (WIP). Perhitungan efisiensi line produksi. Monitoring kondisi line produksi harian.

Analisis efisiensi produksi. Analisis kapasitas produksi. Analisis produktivitas tenaga kerja. Analisis utilisasi mesin. Identifikasi pemborosan (waste). Root Cause Analysis (Analisis akar penyebab masalah). Pareto Analysis. Fishbone Diagram. Siklus PDCA (Plan-Do-Check-Action). Implementasi Kaizen (perbaikan berkelanjutan).

Dukungan terhadap Production Planning. Analisis pengurangan biaya (Cost Reduction Analysis). Optimalisasi layout produksi. Optimasi proses kerja. Perbaikan metode kerja. Standardisasi proses. Monitoring Key Performance Indicator (KPI). Proyek Continuous Improvement. Implementasi tools Lean Manufacturing. Evaluasi performa produksi.

Proyek peningkatan Time Study. Proyek Line Balancing. Proyek peningkatan produktivitas. Analisis penghematan biaya (Cost Saving Analysis). Presentasi proyek akhir. Dokumentasi hasil proyek.

1. Company Orientation 2. Garment Manufacturing Process 3. Organization Structure & MIS Production Function 4. Production Flow (Cutting – Sewing – Finishing – Packing) 5. ERP Production Overview 6. Production Master Data 7. Barcode & QR Code System 8. Production Document & Transaction Flow 9. Basic Production KPI 10. K3 & Data Security

1. Work Order (WO) Management 2. Production Order (PO) Monitoring 3. Bundle Tracking System 4. WIP Monitoring 5. Input Production Transaction 6. Output Production Transaction 7. Defect Recording 8. Downtime Recording 9. Data Validation 10. Daily Production Report

1. Production Module Navigation 2. Production Planning Data 3. Capacity Loading 4. Line Setup 5. Production Status Monitoring 6. Machine & Operator Master 7. Scan Barcode Production 8. Production Dashboard 9. User Troubleshooting 10. SOP Production System

1. Efficiency Dashboard 2. WIP Dashboard 3. DHU Monitoring 4. Output Analysis 5. Bottleneck Monitoring 6. Production Target Analysis 7. Root Cause Analysis 8. KPI Monitoring 9. Report Automation 10. Power BI Dashboard

1. Business Process Improvement 2. Digital Production Monitoring 3. User Requirement Analysis 4. System Testing (UAT) 5. Change Request 6. SOP Improvement 7. Report Development 8. Dashboard Enhancement 9. Production Data Integration 10. Continuous Improvement

1. Improvement Project 2. Dashboard Development 3. Production System Enhancement 4. User Training 5. Final Presentation 6. Project Documentation